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Adhesive Solutions for Humanoid Robots

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Humanoid robots place extremely high demands on light weight and reliability. Frame shells make extensive use of lightweight materials such as glass-filled nylon, PC/ABS and carbon fiber — non-metals that cannot be welded, and drilling would damage the structure. Joint modules move back and forth at high frequency for long periods, requiring high temperature and fatigue resistance. The silicone bionic skin on dexterous hands must bend repeatedly without lifting. The perception system must maintain automotive-grade dimensional stability. The adhesive solution mainly addresses four types of problems: high-strength bonding of dissimilar materials, vibration-damping fixing of joints and harnesses, low-stress lamination of flexible skin, and precision bonding plus thermal conduction and shielding of sensing devices.

Application / PurposeRecommended Model
Glass-filled nylon / PC-ABS shell to metal frame bondingDP8910NS (nylon-specific, no surface treatment required)
Removable armor, service covers (approx. 1000 repeated removals)SJ3550 / SJ3551 mushroom hook-and-loop
Joint encoder disc, rotor and stator housing bonding (aluminum shear >30 MPa, long-term 180°C resistance)DP420 / DP460
Joint cavity gap filling, vibration damping and bufferingVHB4905 / VHB4910
High-strength panel to frame structural bonding (lap shear 3.24 MPa)VHB Max-160GF
Dissimilar bonding of metal and medium-surface-energy plasticsVHB RP+230GF
Visor and HMI screen bonding and sealing (IP67 / IP68)VHB5906 / 5980-015
Silicone bionic skin lamination for dexterous hands (0.05 / 0.10 / 0.14 mm thick)9119P
Primer system for hard-to-bond silicone skin substratesCA40H + AC79 + PR100
Fingertip tactile sensor array, membrane switch bonding467MP / 468MP / 9448A
Depth camera AA active alignment process (automotive grade)3581 series dual-cure AA adhesive
Window and LiDAR lens bonding (55°C / 20 min low-temperature cure)5520 / 5520Plus
Narrow-bezel visor waterproof sealing (IPX8)PUR 6316
Flame-retardant parts in the electrical compartment (UL94 V0, 80% elongation)5708FR
Internal harness and FPC cable fixing in joints9471LE / 467MP / 3748V0
Main control board and compute module grounding and EMI shieldingMSG7000S / CEF-3BV
Thermal conduction for servo motors and power devices (0.6 W/m·K)8810 / 8815 thermal tape
Thermal pads for battery modules and compute boards5590H / 5516 / 5519

The above models can be adjusted to the robot frame material, joint design and perception configuration. Sampling, primer matching, die-cut forming and production-line placement process support are also available.

Projects
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