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Humanoid robots place extremely high demands on light weight and reliability. Frame shells make extensive use of lightweight materials such as glass-filled nylon, PC/ABS and carbon fiber — non-metals that cannot be welded, and drilling would damage the structure. Joint modules move back and forth at high frequency for long periods, requiring high temperature and fatigue resistance. The silicone bionic skin on dexterous hands must bend repeatedly without lifting. The perception system must maintain automotive-grade dimensional stability. The adhesive solution mainly addresses four types of problems: high-strength bonding of dissimilar materials, vibration-damping fixing of joints and harnesses, low-stress lamination of flexible skin, and precision bonding plus thermal conduction and shielding of sensing devices.
| Application / Purpose | Recommended Model |
|---|---|
| Glass-filled nylon / PC-ABS shell to metal frame bonding | DP8910NS (nylon-specific, no surface treatment required) |
| Removable armor, service covers (approx. 1000 repeated removals) | SJ3550 / SJ3551 mushroom hook-and-loop |
| Joint encoder disc, rotor and stator housing bonding (aluminum shear >30 MPa, long-term 180°C resistance) | DP420 / DP460 |
| Joint cavity gap filling, vibration damping and buffering | VHB4905 / VHB4910 |
| High-strength panel to frame structural bonding (lap shear 3.24 MPa) | VHB Max-160GF |
| Dissimilar bonding of metal and medium-surface-energy plastics | VHB RP+230GF |
| Visor and HMI screen bonding and sealing (IP67 / IP68) | VHB5906 / 5980-015 |
| Silicone bionic skin lamination for dexterous hands (0.05 / 0.10 / 0.14 mm thick) | 9119P |
| Primer system for hard-to-bond silicone skin substrates | CA40H + AC79 + PR100 |
| Fingertip tactile sensor array, membrane switch bonding | 467MP / 468MP / 9448A |
| Depth camera AA active alignment process (automotive grade) | 3581 series dual-cure AA adhesive |
| Window and LiDAR lens bonding (55°C / 20 min low-temperature cure) | 5520 / 5520Plus |
| Narrow-bezel visor waterproof sealing (IPX8) | PUR 6316 |
| Flame-retardant parts in the electrical compartment (UL94 V0, 80% elongation) | 5708FR |
| Internal harness and FPC cable fixing in joints | 9471LE / 467MP / 3748V0 |
| Main control board and compute module grounding and EMI shielding | MSG7000S / CEF-3BV |
| Thermal conduction for servo motors and power devices (0.6 W/m·K) | 8810 / 8815 thermal tape |
| Thermal pads for battery modules and compute boards | 5590H / 5516 / 5519 |
The above models can be adjusted to the robot frame material, joint design and perception configuration. Sampling, primer matching, die-cut forming and production-line placement process support are also available.
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Website: https://www.xdctech.com.cn
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